Dynamo Dan

That's my guess as well and confirms it. It shuts off white your foot is off the pedal and originally would run a few seconds and shut off with the brake on, but when I swapped to that Corvette Master and cussed my way thru that, it went back to running with the foot in the pedal. Thanks.

Figured I was finished with this car but still having some issues. One I'll never install a Sniper unit again, total garbage, think it has itself sorted out cycle the key and it loses its mind. ... 2 the brake thing is ongoing. They are okay... Not spectacular. But the owner is wanting to know if we add a vacuum can of it would help the added vacuum pump not run when you have your foot on the brake at a long light. It pumps up and shuts off when you first start as expected, but one press of the brake and it will just run till you release the brake.

The diagram above worked perfectly. I just depinned the regulator connector and made jumpers to jump the wires and takes over them. That way down the road if someone wanted to change it back I didn't modify the wiring. Since the wires are only an exciter wire and light now minimal load is carried. But now with the big alternator in there at an idle 14.3v with both fans running. It hardly moved off if 14+ even cruising. A sneak peek of the car. Pretty much wrapped up now.

I got the alternator in and the regulator conversation done about the time the owner got off work. He wanted to drive it so we tested the brakes and well it will about put you thru the windshield from 50, but won't lock them up, said he will live with it. But I did mention if they go soft I'd be changing that last hose from the Hardline to the axle block. As it was a bit weak when you open the bleeders.

Thanks. Thankfully we do have a few good shops around here. Had a similar issue with another I helped with but it was Hydroboost that one local shop was able to sort out. I'm honestly thinking we have a restriction somewhere in the rear brake line someplace. I have a pressure gauge that screws on the bleeder I'm going to try today when I'm redoing the new alternator harness

Going to have him turn it over to a professional shop on the brakes. Did some more reading find the rear brake kit is a Jegs Special, no name calipers. And low and behold they say use a 1 1/4 master is recommended. But I dropped off the alternator as I had other engagements today hopped in and checked the brake pedal back to sponge and wouldn't pump up. No evidence of leaks. So I'm pretty well done trying to figure it out and stick to electric stuff and fabrication. Lol!! Thanks JFT69z for the help on both threads.

Thanks. That was the one I had saved previously. Easy enough to do it that way. I could also do some creative wiring since the VR is history anyway and use the terminal off the alt to trigger the light using the old harness to the VR and some splicing at the VR plug so I'd have a key trigger and the light trigger going down the original. Don't know if it's copacetic but it should in theory work. Then I'd just use 8 awg to the Battery terminal at the horn relay/ buzzer. Just wanted to see if anyone has done the swap. Figures I should of thought ahead as I rebuilt the forward harness, relayed headlights, replaced the engine harness added the electric fans, fuel injection etc and looked every thing up. Lol now I've got to cut it all apart. Lol!!

Yeah 100 amps thru that old 12 gauge wire would not be a fun sight to see. Don't know if I'll go to the battery post on the starter as it's closer to run to where the existing one is on the terminal behind the battery. Probably just rebuild the alternator harness totally as I technically don't need the trigger wire but the light would be nice so I'll rewire it with the 3 and figure out what to do where the regulator is.

Supposed to be around 100 amps. Will be up sizing the output wire to 6-8 Awg to compensate.

The pads are lightly dragging on the rotors when released. But could be tighter I guess without any issues. I was using a special hose clamping pliers but definitely it's a 50+ year old hose. Was only going as tight as necessary. I wonder if the hose itself has internal restrictions due to its age and with what little was being forced out with the pedal press. Definitely want to get my hands on that gauge now. Thanks again.

Project 2 this week on the 70 Monte I'm working on is putting in the new one wire alternator I am picking up. The oem Alt does not have enough output to run the Holley Sniper, Fans, Fuel Pump, Vacuum Pump, Stereo etc. Believe the one was less than 40 amps according to the shop. As soon as the fans kick on voltage dropped on the battery from 14.1v to 12.3v. So I took the original one to a good shop in Everett, Washington and they looked at it and went no way, not worth pumping up. OGPI Special Delco name on the outside and total junk inside. I had 2 Voltage regulators they were the same, both Declo Branded, one buzzed very loudly, the other just wouldn't charge. Open both up and it's just garbage inside of bent and misaligned contacts and poor soldering. Anyway we ordered a One Wire internally Regulated Alt from them for less than fixing this one would cost. I've looked around a bit I just need to be pointed in the right direction how to bypass the regulator. I know I'll still use the 2 wire plug on top of the Power output. But don't want to stack 2 regulators together. I was reading I cut and splice at the regulator? Thanks

We gained ground once I had the Freeplay figured out. He had just bottomed out the adjustment as it was on the old booster. I probably adjusted it out 1/4" to get about 20 thousandths Freeplay. As far as the booster to master I don't see any adjustments there. I did also have him hold the brake and I cracked the lines at the master after bench bleeding and got a bit more air out, and this master has plugs on the opposite side as well I verified were tight no leaks. I've been all over the car and can't see any leaks at any fittings but I do hear an odd noose when he applies the brake I think is the proportion valve adjusting, or fluid going thru the crossover since it lays on the cross member so I'm hearing it. Pistons and pucks all seem square to the rotors, fronts are 2 Piston Wildwoods backs are unbranded single piston with sizable pistons and the lousiest e brake setup ever. And I've cranked on the arms and pumped the pedal so much it's crazy. I even had to add a spacer to the ebrake cable under the floor to get enough adjustment to properly set the e brake but even then it's going down 6-7 clicks off it stop to lock the brakes. There was a note that if the e brakes were not properly set you will have little to no brakes so I went back thru even used a pry bar and pushed the pad simulating braking and having him pump the ebrake to see it it would go to the next click of adjustment. No luck. One thought and I doubt it matters is how the rear brake line has to make a small loop to go from the fitting to the flex line to the banjo fitting. As I had him push the pedal when I had the bleeder open to see what kind of pressure we had. And sadly it was minimal pressure. But the bleeder is fairly small on these. I need to see if my other buddy found his pressure gauges and maybe see what kind of rear brake pressure we have. I am pretty sure it's something now in the back as if I clamp off the flex line from the line to the axle, solid brake, and minimal movement when the booster hits. I had to head home for dinner so I gave up for the day. I will take some pictures and upload the pics tomorrow. I have to run down and pick up the new one wire alternator, and figure out how to bypass the Voltage Regulator and keep the idiot light on the dash functional. (I'm starting a new thread in that section as well later).

This one will pump solid with the key off/pump off. Hit the key to trigger the pump with your foot in the brake and I expect a bit if drop but not clear to the floor. It did this with the old master as well. If line size isn't the culprit I'm down to think we have a rotten booster. I'm getting pretty confused at this point as well.

Master is in stock location in firewall. Maybe let it sit again and try bleeding again. Never fought one like this. It's got me stumped. At least now if you hold the brake the vacuum pump cycles on them back off. Old master it would run forever if you held the brake. I did also adjust Freeplay a bit on the push rod. Forgot to mention that.

Figured I'd start a fresh thread in the correct category, of this ongoing hair pulling fun. 1970 Monte Carlo, 383 Stroker, Turbo 350, full disk conversion. New Booster,new vacuum pump directly connected to booster. We replaced the master with a Corvette Dual and a disk/disk Proportion Valve. Bench bled, vacuum bled, and manual bled brakes, we are 99% sure air is eliminated. Car off 2-3 pumps brakes are nice and solid. Hit the key to turn the vacuum pump on brake slowly sinks to the floor. Clamping off the rear brakes seems to improve this but it will still slowly sink. Master kit is from Southwest Performance, 1" bore. I've heard good/bad about their stuff. But it showed up fast and I'd heavy and looks good. Being that this was a rear drum car, it had the little valve on the side of the master which was in the front brakes, which I removed when I installed the prop valve in place of the distribution block on the frame rail. I redid the flares on a couple lines so they correctly hooked up with the proper fittings. Inverted flare on everything. So dumb question here. The line going from the master to the prop valve is quite large compared to the front and the line running to the rear is also a larger line. Do I need to replace this lube with smaller to increase pressure? Or would installing. 2 pound Residual value in the line help eliminate the drop and squishy pedal.. I'm no brake guy. At this point I'd be slapping the rear drums back on. Lol!!! Thanks everyone. Big help so far.